Infill-Separator NEW

High-efficiency separation system for the recovery and reuse of infill components during synthetic turf reclamation.

The Infill-Separator is a modular system designed for the precise separation of infill materials into their reusable individual components. It made up of multiple coordinated processing stages and is suitable for both stationary installations and mobile on-site applications.

The material is first fed into a tumbler screening unit, which classifies it by grain size and particle diameter. At the same time, coarse contaminants such as stones, cigarette butts, and larger plastic parts are reliably removed. This mechanical pre-separation ensures process stability and the efficiency of the downstream stages.

In the next step, the material passes through specially developed separation units designed for high-precision separation of sand and rubber granulate. Here, the two main fractions are separated based on particle size and density.

In an additional processing stage, remaining plastic fibers and filaments are effectively removed. This cleaning step is essential for achieving high end-product quality and ensures the materials are suitable for reuse.

The system ensures clean, fraction-specific separation into four clearly defined material streams: rubber granulate, silicate-based components such as quartz sand, plastic fibers (e.g., from polyethylene), and residuals or fine contaminants with a maximum content of 2%.

The separated fractions are automatically filled into dedicated Big Bags, making them ready for direct reuse or reintegration into the secondary raw materials cycle.